Serving Madison, WI Aluminum Casting & Aluminum Castings

Your One-Stop Source For: Aluminum Sand Castings, Aluminum Permanent Mold Castings, Aluminum Die Castings, Airset/Nobake Castings, Ductile/Grey Iron Castings, Investment Castings ... and much more!

Serving Madison, WI and Established in 1919, Modern Aluminum Castings Co., Inc. draws on its heritage as pattern makers to solve customers' casting challenges and efficiently produce aluminum castings for OEMs worldwide.

Visit our capabilities page for a complete list of our services.

Engineering Expertise

Engineering Expertise
We began as pattern makers and today offer complete design assistance for wood and metal patterns, including close tolerance aluminum castings. Our specialized knowledge enables us to meet customer needs for aluminum sand castings requiring up to seven cores. Additionally, we have the know how to handle your production requirements for the numerous manufacturing processes referenced above.

Production Efficiency

Production Efficiency
Our highly automated production capabilities enhance quality, reduce scrap and increase production rates. These efficient production methods provide precision aluminum castings, lower costs and on-time delivery for our customers.

Full Service

Full Service
We provide complete finishing capabilities including heat treatments, coatings, machining and surface treatments such as vibratory finishes and shot blasting. Also, we have special arrangements with a select group of ISO-certified partners who can provide customers with castings, forgings, stampings, injection and vacuum plastic molded parts with on-time deliveries.

Quick Delivery

Quick Delivery
Our metal casting experience ensures we meet our customers’ tight deadlines for just-in-time delivery that surpasses the competition. We also offer a Fast-Cast program for emergencies and a stocking service to help customers manage cast components inventory.



Materials
  • Abrasion Resistant Iron
  • Aluminum (100, 700 & 800 Series)
  • Aluminum-Copper (200 Series)
  • Aluminum-Magnesium (500 Series) Aluminum-Silicon (300 Series) Aluminum-Silicon (400 Series) Austempered Ductile Iron
  • Carbon Steels
  • Cobalt-Base
  • Compacted Graphite Iron
  • Corrosion Resistant Iron & Steels
  • Ductile & Grey Iron
  • Heat Resistant Iron & Steels
  • Copper-Base Alloys
  • Lead Low Alloy Steels
  • Magnesium Malleable
  • Iron Manganese Steels
  • Mn/Al-Si Bronze + Cu-Ni Alloys
  • Nickel Base
  • Red/Yellow Brass/Tin-Bronze
  • Superalloys
  • Titanium
  • Zinc-Base
  • Processes
    Madison, WI Airset/Nobake Casting
    Madison, WI Aluminum Die Casting
    Madison, WI Aluminum Permanent Mold
    Madison, WI Aluminum Sand Casting
    Madison, WI Ductile/Grey Iron Casting
    Madison, WI Centrifugal Casting
    Madison, WI Ceramic Mold Casting/Shaw Madison, WI Continuous Gas-Hardened/Coldbox Green Sand-Horizontal & Vertical Investment Casting
  • Lost Foam (Evaporative Pattern Casting)
  • Plaster Mold
  • Shell Mold
  • Squeeze/Semi-Solid
  • V-Process Sand
  • Vacuum Casting

  • Secondary Finishing Operations
  • Drilling and CNC machining
  • Shotblast finishing
  • Vibratory and general polishing
  • Electrostatic power coating
  • Fluidize bed - nylon coating
  • Painting



  • We also offer our services locally to other nearby areas:
    Beloit, Wisconsin Aluminum Casting
    Janesville, Wisconsin Aluminum Casting
    Madison, Wisconsin Aluminum Casting


    Other nearby cities include:
    Ashton, Wisconsin
    Ashton Corners, Wisconsin
    Basco, Wisconsin
    Burke, Wisconsin
    Buss's Corners, Wisconsin
    Dane, Wisconsin
    De Forest, Wisconsin
    Dunkirk, Wisconsin
    Elmside, Wisconsin
    Fitchburg, Wisconsin
    Five Points, Wisconsin
    Foxmoor Hills, Wisconsin
    Greenbush Addition, Wisconsin
    Hilton Estates, Wisconsin
    Hoepkers Corners, Wisconsin
    Hope, Wisconsin
    Kingsley Corners, Wisconsin
    Lake Waubesa, Wisconsin
    Lake Windsor, Wisconsin
    Lakeview, Wisconsin
    Lutheran Hill, Wisconsin
    Maple Bluff, Wisconsin
    Martinsville, Wisconsin
    McFarland, Wisconsin
    Mendota Beach, Wisconsin
    Middleton, Wisconsin
    Middleton Junction, Wisconsin
    Monona, Wisconsin
    Montrose, Wisconsin
    North Bristol, Wisconsin
    Norway Grove, Wisconsin
    Oak Hall, Wisconsin
    Oak Knoll, Wisconsin
    Oakland Heights, Wisconsin
    Oregon, Wisconsin
    Paoli, Wisconsin
    Pebble Valley, Wisconsin
    Petty Acres, Wisconsin
    Pheasant Branch, Wisconsin
    Prairie View Heights, Wisconsin


    Modern Aluminum Castings Co., Inc.
    Phone: 812.232.0007
    FAX: 812.232.0009
    Toll Free: 800.467.6252
    email: modalum@modernaluminum.com

    1400-1500 N. 14th St.
    Terre Haute, IN 47807 

    Rated A-1 by Dunn & Bradstreet
    Member: American Foundry Society